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ONE-STOP SOLUTIONS

👉 Immersion Heater for Tank Heating Applications

Engineered immersion heaters for industrial tanks, vessels, and storage systems.

  1. Water, oil, chemical & process tank heating
  2. Flanged and screw plug mounting options
  3. Custom-designed for your tank & operating conditions
ONE-STOP SOLUTIONS

Custom Immersion Heaters for Industrial Tanks

Engineered for water, oil, chemical and process tanks. Available with flanged, screw-plug, over-the-side and explosion-protected configurations.

  • Flanged and screw plug designs for industrial tanks
  • Custom kW, voltage, phase and immersion length
  • SS304 / SS316 / Incoloy sheath options
  • Thermostat, thermocouple or RTD control available
  • Price and lead time are reviewed within 24 hours.

Designed for Industrial Engineering Use

Industrial manufacturing & process heating focus

Custom-built according to tank size and medium

Each heater electrically tested before delivery

Support for OEMs, EPCs, and maintenance teams

Tank Heating products

Flanged immersion heater

Screw-plug Immersion heater

Over-the-Side Immersion Heater

Bottom immersion heater

PTFE – Coated immersion heater

Immersion heater with probe

Explosion-proof flanged heater

Application Showcase

Tank Immersion Heater Sizing Calculator

Estimate the required electric immersion heater power according to liquid volume, temperature rise, heating time and insulation condition. This calculation helps engineers select the correct heater capacity before contacting our technical team.

Enter Heating Parameters

Recommended Heater Capacity

0 kW
  • Calculated based on liquid heating energy requirement
  • Includes estimated heat loss compensation
  • Final design should consider installation environment and safety requirements
Engineering Note:
For high-viscosity oil, corrosive chemicals or hazardous areas, heater type, sheath material and watt density must be reviewed by an engineer.

Application Recommendations

Tank Type Heating Purpose Typical Media Recommended Immersion Heater
Water Tank Temperature maintenance, hot water supply Process Water Cleaning Water Screw Plug or Flanged Immersion Heater
Oil Tank Viscosity control, freeze protection Fuel Oil Lubricating Oil Thermal Oil Low-Watt-Density Flanged Immersion Heater
Chemical Tank Process temperature control Acids Alkalis Chemical Solutions Corrosion-Resistant Immersion Heater
Process / Storage Tank Stable heating for industrial processes Industrial Fluids Raw Materials Custom Engineered Immersion Heater
Technical Item Specification / Capability Engineering Notes
Power Output Custom engineered (project-based) Calculated based on tank volume, medium, and heat loss
Voltage Range 110V 220V 380V 415V 480V 690V Single or three-phase configurations available
Sheath Materials SS304 SS316 Incoloy Titanium Material selection based on corrosion and temperature
Watt Density Optimized per application Low watt density recommended for oil and viscous media
Mounting Options Flanged Screw Plug Threaded Designed to match existing tank nozzles
Temperature Control Thermocouple, RTD, thermostat (optional) Supports external or integrated control systems
Operating Mode Continuous industrial operation Designed for long service life in process environments

Information We Need for a Fast Quote

Share the following project details and our engineers will recommend the most suitable immersion heater and provide an accurate quotation as quickly as possible.

Tank Medium Water, process water, or other liquid
Tank Volume Tank capacity and target heating time
Power Required kW, voltage, and phase
Mounting Flange standard, flanged size, or thread size
Immersion Length Required immersion length and installation position
Sheath Material SS304, SS316, Incoloy, or other material based on water quality and operating temperature
Temperature Control Thermostat, thermocouple, RTD, or control box requirements
Quantity Sample quantity for validation and expected bulk order quantity

Capabilities & Quality

Materials, testing, and compliance you can build on.

Materials

  • Sheath: SS304/316/321, Incoloy 
  • Insulation: MgO, mica, ceramic 
  • Resistance wire: NiCr/Kanthal 

Testing

  • Insulation resistance, dielectric strength
  • Leak and pressure testing for immersion heater assemblies
  • Burn-in and Functional Testing

Compliance

• ISO 9001:2015
• CE
• RoHS
• REACH
• ATEX / IECEx
• UL Available

Can’t Find Your Industry?

Send us your product details—we'll provide a suitable heater design.for your tank application.
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What Sets ELEKHEAT Apart

Industrial-focused design for continuous operation

Proven performance in global tank heating projects

Customization based on tank size and medium

Strict quality control and electrical safety testing

About ELEKHEAT

ELEKHEAT has over 30 years of experience manufacturing industrial electric heating elements, including immersion heaters, tubular heaters, finned heaters and explosion-proof heaters. We support OEMs, EPC contractors and maintenance teams with custom engineering, testing and global delivery.

ELEKHEAT Factory

Four Steps to Product Acquisition

1) Inquiry

Send drawing/specs and target quantities.

2) Engineering

We conduct a DFM review and provide a finalized drawing for approval.

3) Prototype

Samples are manufactured and validated according to the approved specifications.

4) Production

QA, packaging, and global logistics.

ELEKHEAT Factory Insight

ELEKHEAT Certification

Frequently Asked Questions

Find answers to the most common questions about our custom immersion heaters.

What information do you need to quote a tank immersion heater?
Please provide tank medium, tank volume, required power or heating time, voltage, phase, flange or thread size, immersion length, quantity and working temperature.
Can you manufacture flanged immersion heaters to our tank drawing?
Yes. We can manufacture custom flanged immersion heaters based on drawings, tank photos, samples or application requirements.
How do I choose stainless steel vs Incoloy sheath material?
The best sheath material depends on water quality, operating temperature and corrosion risk. SS304, SS316 and Incoloy options are available for different applications.
Can you add a thermostat, thermocouple or RTD?
Yes. Temperature control options such as thermostat, thermocouple, RTD and control box integration are available for selected projects.
Do you support screw plug and flanged designs?
Yes. We support flanged immersion heaters, screw plug heaters and custom mounting designs for industrial tanks.
Can you support sample validation and repeat production?
Yes. We support sample validation and repeat production for qualified OEM and industrial projects.

Get a Custom Tank Heater Quote

“Tell us your tank medium, size, voltage and temperature. Our engineer will help select the right immersion heater.”

“Receive a response from our customer service team within five minutes.”

Need samples for validation? Send tank specs for review. Contact Us Now!
Phone Number

+86 159 9632 6879

WhatsApp

0086159 9632 6879

Send Your Inquiry Today