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Are you a business owner grappling with high energy bills or frequent repairs? The issue might be your heating elements. If you’re relying on low-quality heating elements, they can wear out in under 3 to 10 years, driving up costs and downtime.
Alarming FACT!!!!!!
In August 2023, some unbranded, China-made products were found to be ineffective in detecting dangerous levels of carbon monoxide (CO). Following the findings, 149 product listings were removed from these marketplaces.
Upgrading to high-quality elements can reduce these issues, saving you money in the long run. Speaking of high quality electric heating elements – Elekheat has been garnering quite the name. We deal in a variety of electric heating elements that can be useful for your business. But more on this later.
Interested in learning more? Let’s dive into what electric heating elements are.
Where Does the Heating Element Industry Stand Today?
Today, the heating element industry has a market size of about $31.15 billion and is expected to reach $44.12 billion by 2032.
The First Thing You Need to Do: Understand Your Heating Needs
Before learning how to choose the right heating element for your business, you must garner a deep understanding of your business’s unique requirements. Here’s how to assess your needs:
1. Application Analysis: Industry And Process
The nature of the industry in which you operate will largely determine the kind of heating element that you require. Regardless of whether you are in the food processing industry or chemically manufacturing industry, or any other, each industry demands a different level of heating.
For example, water heating systems are necessary for food service operations, while many healthcare facilities require accurate temperature for sterilization.
2. Temperature Requirements
Some applications cannot withstand high heat, so it is important to establish the grid’s effective temperature range that your process necessitates. For instance, a product such as industrial ovens may demand high temperatures while water heaters would be most suitable for medium temperature levels.
Essentially, this keeps you from getting more equipment or services than you need and not getting enough as well.
3. Heat Transfer Medium
What substance are you heating? Water, oil, air, or something else? The characteristics of the material that is being heated is an important factor to consider when selecting a heating element. A few immersion heaters are used for liquids such as water while other elements are more appropriate for gaseous or oily substances.
4. Heating Rate
How fast do you want the temperature to increase? Sometimes, it is necessary to heat up the object quickly, and sometimes it is more effective to do that gradually. In this case, it is important to predict the required heat transfer speed in your process to be able to meet the right element for the process timeline.
5. Environmental Considerations
Lastly, look at the context in which the heating element will be utilized. These are conditions and environments including temperature, moisture, chemical solution, or any aggressive environment that will influence the working life of your heating element. With this information you will be in a position to determine the material and construction that are most appropriate for your operating conditions.
By evaluating these factors, you’ll be able to understand how to choose the right heating element for your business in terms of efficiency and reliability.
Types of Heating Elements We Offer at Elekheat
Heating Element Type Comparison and Applications:
Heating Element Type | Application | Key Features |
Steamer & Oven Heating | Commercial kitchens, household | Stainless steel, high heat resistance |
Refrigerator & Freezer Defrost | Refrigerators, freezers | Frost prevention, energy efficiency |
Tubular Heating Elements | Washing machines, dryers | Corrosion-resistant, consistent heat |
Immersion Heating Elements | Kettles, water heaters | Quick heating of liquids, compact |
Band Heating Elements | Small ovens, industrial kitchens | Even heat distribution, custom fit |
Scan ELekheat’s catalog for details!
Heating elements are vital to numerous industrial uses to create heat and run machines. Heating elements are as diverse as the processes that they were optimised for and range from simple towel warmers to ice box thawers. At Elekheat our products include a wide array of heating elements for gas fires, electric fires, warm air heaters, industrial heaters among others.
Below, we’ll explore some of the most popular heating elements and their applications, providing a deeper understanding of how each one works to meet unique heating needs.
1. Steamer & Oven Heating Elements
Heating elements required for steamers and ovens play an important role in numerous kitchen appliances. These elements are widely employed in household ovens, microwave ovens, and industrial steam cookers. They are designed to provide steady temperatures that allow uniform heating and browning of food to the required level.
Cartridge heater used in the steamer heating element is usually fabricated from high quality stainless steel or other rust free materials because of the moisture and steam exposure during cooking.
Applications of this heating element include:
- Home Ovens and Microwaves: These devices use proper heat circulation in cooking as well as in heating food products.
- Industrial Steamers: Applied in foods, especially in commercial preparation of foods like vegetable steamers, steaming of meat and any other food.
These heating components are meant to endure high temperatures since they are continually heated up; they also have high fatigue resistance, which is very advantageous for kitchen appliances that work for long durations.
2. Refrigerator & Freezer Defrosting Heating Elements
Heating element of the refrigerator or freezer defrosting is meant to maintain the efficiency of the cooling appliances. It operates by producing heat to thaw frost or ice on the evaporator coils so that the device functions optimally. In the absence of this aspect, then the frost may pile up impeding air circulation and therefore lowering on the functionality of the appliance.
Applications:
- Refrigerators and Freezers: The device operates through the process of defrosting which ensures that ice does not accumulate on the parts and stops the freezer from functioning effectively.
- Food Storage: It ensures that temperature-sensitive products remain properly chilled by maintaining the appliance’s optimal performance.
These heating elements are specially designed to work in cold environments and provide steady heat to avoid sudden temperature fluctuations.
3. Washing & Drying Machine Tubular Heating Elements
Tubular heating elements are used extensively in washing and drying machines. These elements are designed to efficiently heat water in washing machines and provide consistent heat for clothes dryers. Whether it’s for soaking clothes or drying them, the heating element ensures that appliances operate smoothly and effectively.
Applications:
- Washing Machines: These elements heat the water to the desired temperature for optimal cleaning.
- Dryers: They generate the necessary heat to dry clothes quickly, efficiently, and without overloading the appliance.
Elekheat offers a variety of tubular heating elements that are corrosion-resistant and offer excellent performance in high-temperature environments. These elements are built to withstand the demands of everyday use while maintaining energy efficiency.
4. Water Heater Heating Elements
Water heater heating elements are among the most commonly used in residential and commercial settings. These elements are designed to heat water for various applications, from household bathing to industrial heating systems.
They come in various sizes and wattages to suit different water heating needs.
Applications:
- Home Water Heaters: These elements provide consistent and reliable water heating for showers, taps, and washing machines.
- Commercial Water Systems: In industries where large volumes of hot water are required, these elements are a crucial part of maintaining efficient operations.
Water heater heating elements are often built from durable materials, ensuring they provide consistent performance for many years without the risk of overheating or corrosion.
5. Towel Heating Elements
Towel heating elements are used to warm towels in bathrooms, spas, and hotels. They offer a luxurious and comforting experience, especially in colder climates. These elements are specifically designed for use in towel warmers and bathroom heating systems.
Applications:
- Home Bathrooms: Ideal for warming towels before or after a bath.
- Spa and Hotel Facilities: Used to provide comfort to guests by offering warm towels, enhancing the overall experience.
6. Cartridge Heating Elements
Cartridge heaters can be seen in a myriad of appliances including water heaters, coffee making equipment and other specific uses. These heating elements are relatively small and can be formulated to fit certain size and power characteristics, thus making them very flexible.
Applications:
- Water Heaters: Cartridge heaters are normally used to heat water in small appliances.
- Coffee Machines: These elements are in use in coffee machines in which they heat the water to the correct temperature for use in brewing.
Elekheat offers cartridge heating elements in various materials, including brass and stainless steel, ensuring they are durable and reliable.
7. Band Heating Elements
Band heating elements are normally employed in a small oven and various heating processes in kitchen-related businesses. These elements are intended to be fitted around a certain area of the appliance in order to cook or heat equally all the space.
Applications:
- Small Ovens: Found in kitchen utensils, these produce heat used in baking and roasting.
- Industrial Kitchens: Applied in appliances like toasters and food warmers where timely and optimum heating is required.
Band heaters come in various sizes and power ratings, allowing them to be customized for different oven types and kitchen equipment.
8. Immersion Heating Elements
Immersion heating elements involve closely immersing the heating element into the fluid that needs to be heated. These heaters are widely incorporated in electric kettles, water heaters, and appliances that call for fast heating of fluids or water.
Applications:
- Electric Kettles: The immersion heaters can heat water fast enough for boiling or for making hot beverages.
- Water Heaters: These heaters are often used in household and commercial water heaters to provide consistent hot water.
Immersion heating elements offer a quick and efficient method of heating liquids, making them an indispensable part of many household appliances.
9. Air Heating Elements
Elekheat has air heating elements that are resistant to corrosion and extremely durable. They are intended for business operations involving high temperatures, fan air economizers, cookers for catering use, chilled water air conditioning systems, clothes airing dryer systems and other related uses.
Applications:
- Catering Equipment: Air heating elements are the key components applied in the commercial cooking and foods preparation appliances to provide stable and reliable heat.
- Air Conditioning Units: Such components aid in controlling temperatures within cooling systems, seeing that the air conditioning units are effective.
Elekheat’s air heating elements are built for high-performance environments, offering safety, reliability, and energy efficiency.
10. Finned Tubular Heating Elements
Finned tubular heating elements are widely used in air conditioning equipment, household heater, and dryer etc. These elements have the fins fixed on the tubes so that their surface area is larger and heat distribution is better. Consequently, they have higher efficiency and heat transfer rates as compared to traditional tubular members.
Applications:
- Air Conditioning Units: Finned elements are incorporated into air conditioning systems to warm or cool air for the temperature control system.
- Home Heating Equipment: These elements ensure that heaters function effectively in buildings and homes, by providing consistent heat distribution.
Finned tubular heaters are most suited for industrial use since it calls for fast and effective heating of the environment.
Electric Heating Elements Type Segment Analysis
As per the chart, immersion heaters are one of the most used heaters followed by tubular heaters, and so on.
Durability and Efficiency: Elekheat’s Commitment to Quality
At Elekheat, we design and produce all our products with an emphasis on durability, safety, and energy saving. We make our heating elements’ designed to endure tough conditions and for this reason they can actively serve you. In household appliances and industrial systems, our heating elements mean that your appliances operate optimally for energy use and operational cost.
Every product goes through strict engineering procedures in designing and structural makeup, thus having the quality of resisting corrosive factors, temperature changes, and wear as well; this makes the products look satisfying to the customer compared to other heaters.
Key Selection Criteria For Heating Elements
Learning how to choose the right heating element for your business, requires considering various factors to ensure optimal performance, safety, and efficiency. ELEKHEAT’s diverse range of high-quality heating products makes it easier to find the ideal solution. Here’s what to keep in mind:
Power Requirements
To ensure your heating element operates efficiently, calculate the necessary power output based on the load and the required temperature increase. Larger applications, such as those in industrial settings, require higher wattage. ELEKHEAT offers several high-performance options, like the Finned Tubular Heaters and Immersion Heaters, designed to provide consistent and reliable power. With available wattage up to 7700W, these heaters can meet demanding power needs without compromising performance.
Voltage and Current Considerations
Matching the heating element with the voltage and current supply of your facility is essential for both safety and efficiency. ELEKHEAT’s products, such as the Air Heating Elements, come in various voltage options including 240V, 110V, and even specialized voltages like 12V and 48V, ensuring compatibility with different systems and setups. This adaptability helps avoid hazards like overloading and ensures smooth, uninterrupted operation.
Material Compatibility
Material Compatibility and Durability
Material | Durability | Corrosion Resistance | Heat Tolerance |
Stainless Steel | High | Excellent | 1000°F |
Copper | Moderate | Good | 800°F |
Incoloy | Very High | Excellent | 1200°F |
Material compatibility is of utmost importance since it decides the lifespan and effectiveness of the heating element. For example, Finned Tubular Heaters and Cartridge Heaters come in stainless steel, Incoloy, and copper, providing excellent corrosion resistance and durability.
These materials are perfect for applications where the heating element needs to withstand high temperatures and chemical exposure, like in medical devices or industrial ovens.
Control and Safety Features
Control and Safety Features of Elekheat Products
Heating Element Type | Control Features | Safety Features |
Finned Tubular Heaters | Thermostat control | Overtemperature protection, safety shut-off |
Immersion Heaters | PID controller | Short-circuit protection, water-tight seals |
Air Heating Elements | Adjustable thermostats | Explosion-proof, thermal cut-off |
When it comes to learning how to choose the right heating element for your business, safety is one of the most crucial points.
ELEKHEAT integrates advanced control and safety features into their heating elements for added precision and protection. Temperature Controllers such as thermostats and PID controllers are available for fine-tuning the heating process.
Additionally, many of ELEKHEAT’s products, like the Immersion Heaters and Cartridge Heaters, come equipped with safety devices including overtemperature protection and short-circuit protection. These features help minimize risk and optimize the lifespan of the heating elements.
Durability and Longevity
Investing in durable, long-lasting heating elements can save time and money on maintenance and replacements. ELEKHEAT’s Air Heating Elements and Explosion-Proof Electric Heaters are built to last, with materials specifically selected for their resistance to wear and tear.
With options like Finned Tubular Heaters and Cartridge Heaters, which use robust metals and protective coatings, ELEKHEAT ensures that every product can stand up to high demands and harsh environments. Their design also includes features like dense magnesium powder insulation, which helps with heat distribution and reduces energy consumption, further extending the life of the equipment.
So consider these factors and take advantage of the advanced, reliable products offered by ELEKHEAT.
Elekheat’s Advantages and Real-Life Applications
At Elekheat, we’re all about providing top-notch heating elements that businesses can rely on. With years of experience under our belt, we’ve got a solid understanding of what different industries need, and we’re here to offer heating solutions that fit each business perfectly. Here’s why so many companies turn to Elekheat and ask us how to choose the right heating element for your business:
Industry Expertise
Elekheat has been in the heating element game for a while now. We have served healthcare industries, food industries, manufacturing industries and more. We know exactly what each industry needs to keep things running smoothly. Whether you’re in a fast-paced kitchen or managing high-temperature processes in a factory, our team ensures that every heating element we provide works exactly how it should, every time.
Custom Solutions
Not every business is the same, and sometimes, you need something a little more specialized. That’s where Elekheat comes in. If you need a custom heating element for a specific process or you just want to make your current system work a little better, we’ve got you covered. We work closely with our clients to design solutions that fit their unique needs. It’s all about making sure your heating systems are efficient and up to the task.
Efficiency & Longevity
We know that businesses need heating elements that not only get the job done but also save you money in the long run. That’s why we focus on creating products that are energy-efficient and built to last. Our heating elements help you keep your energy bills low and reduce the need for frequent replacements or repairs. You get reliable performance that keeps your operations running without unnecessary interruptions.
We Have Our OWN Factory!!
A lot of businesses seek our advice on how to choose the right heating element for your business – because we, At Elekheat, have our own factory. Customization is at the heart of what we do.
With our own state-of-the-art factory, we’re able to craft home heating elements that are as unique as your needs. Whether it’s a specific size, shape, or power requirement, we can bring your vision to life.
All we need are the detailed parameters, and our team will take it from there.
Real-Life Applications and Case Studies
Our heating elements aren’t just sitting on a shelf; they’re making a real impact in businesses all over. Here’s how our products are helping out in different industries:
Food Service Industry
In food service, keeping things consistent is key. One of our restaurant clients uses Elekheat’s steamer and oven heating elements to make sure their cooking temperatures stay spot-on every time. This means food is cooked evenly and safely. Since switching to our products, they’ve saved on energy costs and seen fewer maintenance issues with their equipment – definitely a win for the kitchen team!
Manufacturing Sector
Manufacturers, especially those working with high temperatures like metal shaping, need heating elements that can handle the heat. One of our clients, a metal fabrication plant, was having trouble with uneven heating during metal forging, which was wasting materials and slowing down production.
After they switched to Elekheat’s band and cartridge heating elements, the process became way more consistent, reducing waste and improving efficiency. And since our products are built to last, they’re saving money on repairs and downtime.
Healthcare Industry
When it comes to healthcare, reliability is everything. One hospital group was facing issues with their water heaters, which are crucial for keeping sterilization equipment running.
After they started using Elekheat’s water heater heating elements, the hospital was able to maintain consistent heating for sterilization, ensuring top-quality care. The reliability of our products also helped reduce equipment downtime, making their operations more efficient.
These examples show just how Elekheat’s heating elements are helping businesses across various industries. Whether it’s keeping cooking temperatures steady in a restaurant, ensuring precise heat for manufacturing, or providing reliable sterilization in healthcare, Elekheat is there to make things run smoothly. We’re all about offering efficient, long-lasting solutions that work for our clients – no matter the industry.
FAQS
What factors should I consider when choosing a heating element?
Several factors influence the selection of the right heating element. These include the application (e.g., process heating, space heating, drying), the desired temperature, the required heat output, the material being heated, the environment (e.g., corrosive, explosive), and the available power supply.
How do I ensure the safety of my heating elements?
Prioritize safety by selecting elements with appropriate temperature controls and overcurrent protection. Ensure proper insulation and grounding. Regular inspections and maintenance are crucial to prevent hazards.
How do I calculate the power requirements of a heating element?
Calculate your power requirements using Elekheat heating elements. Use a comparison tool to make the conversions easier.
What are the benefits of using high-quality heating elements?
High-quality elements offer improved efficiency, longer lifespan, better temperature control, and enhanced safety. They can also reduce energy costs and minimize downtime.
Final Words
And this concludes our guide on how to choose the right heating element for your business. Remember that choosing the right heating element is critical for the efficiency, safety, and longevity of your business’s operations. At Elekheat, we provide a wide range of high-quality heating elements suited for diverse industries. If you’re ready to find the perfect heating solution, reach out to us for expert advice, custom solutions, and durable, energy-efficient products that meet your needs.
Contact Elekheat today by dialing 008618914757574 or use our contact form to discuss your heating element needs and improve your business’s efficiency and bottom line.
