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Flange Gas Heater for Industrial Gas Heating
Safe, Stable & Efficient Heating for Process Gas Applications
Our Flange Gas Heaters are engineered for precise and reliable heating of gases such as natural gas, process gas, inert gas, and mixed industrial gases in demanding industrial environments. Designed for pipeline installation, these heaters are widely used in oil & gas, petrochemical, power generation, and chemical processing plants, especially in hazardous or explosion-risk areas.
With a robust flanged design, advanced temperature control, and full customization support, our flange gas heaters ensure uniform gas heating, high safety standards, and long service life.
What Is a Flange Gas Heater?
A flange gas heater is an inline electric heating device installed directly into a pipeline or pressure vessel via a flange connection. It heats flowing gas to a required temperature before downstream processing, preventing issues such as:
- Gas condensation
- Pressure drop due to low temperature
- Incomplete chemical reactions
- Equipment damage caused by cold gas
Compared with external heating methods, flanged gas heaters offer direct heat transfer, faster response, and higher efficiency.
Typical Applications
Common Challenges in Gas Heating (And How We Solve Them)
⚠️ Explosion & Safety Risks
Gas environments are inherently hazardous.
Our solution:
- Explosion-proof design
- ATEX / IECEx compliant options
- Multi-level over-temperature protection
- Reliable sealing to prevent gas leakage
🌡️ Unstable or Uneven Heating
Poor heater design leads to hot spots or insufficient heating.
Our solution:
- Optimized watt density design
- Uniform heat distribution
- Accurate temperature sensors (PT100 / thermocouple)
💸 High Energy & Maintenance Costs
Frequent failures and inefficiency increase operating costs.
Our solution:
- High-efficiency heating elements
- Durable materials for continuous operation
- Reduced downtime and longer service intervals
📐 Customization Limitations
Standard heaters often don’t match real pipeline conditions.
Our solution:
- Fully customized flange size & pressure rating
- Power, voltage, and temperature tailored to your process
- Engineering drawings before production
Key Features & Benefits
Explosion-Proof Construction
Suitable for hazardous gas environments
Flanged Inline Installation
Easy integration into pipelines
High Temperature Capability
Designed for industrial gas processes
Custom Engineering
Built to your exact specifications
Stable & Uniform Heating
Protects downstream equipment
Long Service Life
Industrial-grade materials and components
Customization Options
We understand that no two gas heating systems are the same. Our flange gas heaters can be customized for specific process requirements.
Technical Specifications (Typical)
| Parameter | Description |
|---|---|
| Heater Type | Electric Flange Gas Heater |
| Installation | Inline flanged mounting |
| Gas Medium | Natural gas, process gas, inert gas |
| Power Supply | Customized voltage & power |
| Temperature Control | PID control with safety cut-off |
| Protection Level | IP65 or higher |
| Certification | ATEX / IECEx (optional) |
Specifications are customizable based on project requirements.
Why Choose Us?
Frequently Asked Questions
Get a Custom Flange Gas Heater Solution
Send us your gas type, flow rate, inlet/outlet temperature, pressure, and flange standard, and our engineers will provide a professional heater solution with drawings and technical support.
👉 Contact us today to get a reliable flange gas heater designed for your application.