Coil Heaters: High-Performance Heating Solutions
Shop our wide selection of coil heaters for industrial, commercial, and custom applications. Find nozzle heaters, flexible coil heaters, and more. High watt density, durable, and precise temperature control.
Product Catalog
Your best choice | ELEKHEAT coil heater
Coil heaters provide efficient and versatile heating for various applications, including plastics processing, hot runner nozzles, and packaging machinery. Constructed with resistance wire encased in a durable sheath (often stainless steel), these compact heaters offer excellent heat transfer and can be formed into complex shapes. Key features include high watt densities and suitability for high-temperature environments. Selecting the right coil heater depends on wattage, temperature needs, and sheath material. Common search terms: flexible coil heater, nozzle heater, heating element, cartridge heater. Coil heaters are a reliable choice for precise temperature control.
What coil heaters do we have
Spring Coil Heaters
These heaters use a thermally conductive copper sleeve wrapped around the flow channel, ensuring rapid, uniform heat transfer.
- Pros: Excellent for demanding polymers like PA (nylon) and POM (acetal), which require tight temperature control.
- Cons: Higher manufacturing costs; regular maintenance to prevent oxidation.
- Best For: High-precision applications where heat consistency impacts material performance.
Copper Sleeve Coil Heaters
These heaters use a thermally conductive copper sleeve wrapped around the flow channel, ensuring rapid, uniform heat transfer.
- Pros: Excellent for demanding polymers like PA (nylon) and POM (acetal), which require tight temperature control.
- Cons: Higher manufacturing costs; regular maintenance to prevent oxidation.
- Best For: High-precision applications where heat consistency impacts material performance.
Embedded Coil Heaters
Embedded coils integrate heating elements directly into the runner walls, enabling fast response times and localized heating.
- Pros: Superior for fast-processing plastics like ABS and PP, minimizing cycle times.
- Cons: Complex installation and repairs; frequent inspections needed to avoid downtime.
- Best For: High-volume production prioritizing speed over ease of maintenance.
Application scope
Plastics Processing
Packaging
Food & Beverage
Industrial & Manufacturing
Laboratory & Scientific
Coil Heater Specifications Reference
| Sheath Material | Chromium-Nickel Steel | Thermocouple | Type J (Standard); Type K |
|---|---|---|---|
| Insulation Material | MgO (Magnesium Oxide) | Length Tolerance (Straight) | 5% |
| Resistance Wire | NiCr 80-20 (Nickel-Chromium 80-20) | Wattage Tolerance | 5% |
| Thermocouple | Type J; Type K | Resistance Tolerance | 5% |
| Maximum Sheath Temperature | 650 °C | Unheated Length | 35 mm (Standard) |
| Dielectric Strength of Mold | 800V A/C | Dimensional Tolerance | Coil: D + 0.1 ~ 0.2 mm |
| Insulation | > 5 MΩ | Coil Length + 1 mm |
Product Details
1. Uniform heating: good heating effect, the heating coil is not easy to deform.
2. Imported high-temperature wire: imported high-temperature wire is more resistant to high temperatures, avoiding damage to the heating coil lead due to excessive mold temperature.
3. High-quality high-temperature snake skin sleeve: better protection of the lead, effectively singing the service life of the heating coil.
4. High-power non-standard customization: a full range of specifications, can be customized to meet the various needs of customers.
5. Copper sleeve can be wound
Terminal exit selection
To better design the right heater for you, please consider the following factors:
- Heating element voltage and power requirements
- Sheath material
- Product temperature
- Application ventilation level
- Application air velocity
- Ambient temperature
Product Benefits
- Standard sizes available in various cross-sections
- Various watt densities available
- Robust design with terminal outlet options
- Built-in thermocouple
- Designed for uniform heat dissipation
- Precise fit for hot runner nozzles and manifolds
- High density and non-corrosive
- Maximized heat transfer due to larger contact area
Please provide the following data when designing
Why choose ELEKHEAT
Unmatched Reliability for Critical Applications
ELEKHEAT coil heaters deliver precise, consistent temperature control. ISO-certified quality ensures minimal downtime for critical processes. Robust design guarantees unwavering performance, eliminating failure risks.
Energy-Efficient Designs to Reduce Operating Costs
ELEKHEAT heaters cut energy consumption by up to 25%. Smart design minimizes heat loss, delivering substantial long-term savings, significantly lowering operational costs.
Engineered for Durability in Harsh Environments
Built with robust materials like stainless steel and Incoloy, ELEKHEAT heaters withstand harsh environments. Corrosion-resistant coatings ensure longevity, minimizing maintenance and maximizing uptime.
Custom Solutions Tailored to Your Needs
ELEKHEAT provides custom coil heaters. We collaborate to meet your precise specifications, ensuring a perfect fit. Benefit from rapid prototyping and dedicated support.
Choosing ELEKHEAT means investing in reliability, efficiency, durability, and flexibility. We understand the frustration of downtime, spiraling energy costs, and equipment that fails under pressure. Our coil heaters are engineered to eliminate these pain points, offering longer lifespans, lower operating costs, and tailored designs that align with your application’s demands. With ELEKHEAT, you’re not just buying a heating element—you’re securing a strategic partner committed to keeping your operations running at peak performance. Let us help you heat smarter, not harder.
Have a Question?
At ELEKHEAT, we’re here to provide the answers you need. Whether you’re looking for product information, technical specifications, or need assistance with maintenance, our team of experts is ready to help. Don’t hesitate to reach out—we’re committed to ensuring you get the support you need for the best heating solutions.
