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Home Square Cartridge Heater

Square(rectangle)Cartridge Heater

The Square Cartridge Heater is a precision-engineered heating element designed for applications where round heaters are not ideal. With a square cross-section, it ensures maximum surface contact, prevents rotation in cavities, and delivers uniform heat transfer. Manufactured with a stainless-steel sheath and high-quality insulation, these heaters are built for durability, energy efficiency, and long service life.

✔️ Square profile for secure fit in non-cylindrical cavities

✔️ High watt density for rapid and efficient heating

✔️ Operating temperature up to 760°C (1400°F)

✔️ Stainless steel sheath for superior corrosion resistance

✔️ Customizable designs (size, wattage, voltage, lead configuration)

✔️ Available with UL/CE certified options

Product Details

Parameter Specification
Shape Square (custom and standard sizes available)
Dimensions 6 mm – 25 mm (0.25 in – 1 in)
Sheath Material Stainless Steel
Heating Element Nickel-Chromium (NiCr) resistance wire
Voltage Options 120V / 240V / custom
Power Output Up to 1000W
Lead Types Fiberglass, PTFE, or stainless steel braid
Max Temperature 760°C (1400°F)
Tolerance ±2% on resistance
Certifications UL, CE (upon request)

Specifications are typical. Final values depend on configuration and tolerances requested.

Applications of Square Cartridge Heaters

Common industrial use cases where square cartridge heaters provide secure fit and uniform heat transfer.

Plastic Processing

Injection molding, extrusion dies, hot runner manifolds.

Packaging Equipment

Hot bar sealers, laminators, form-fill-seal tools.

Tooling & Dies

Die casting molds, branding irons, hot stamping tools.

Heating Plates

Uniform platen heating for presses and bonding fixtures.

Laboratory & Analytical

Block heaters, sample conditioning, lab equipment.

Food & Process Machinery

Heat sealing jaws, dosing lines, contact heating.

Semiconductor

Preheating fixtures, bonding tools, precision jigs.

Printing & Hot Stamping

Embossing wheels, type heads, transfer stations.

General Heating

Fixtures, plates, and custom tooling with square cavities.

Straight Leads
Most common. Cost‑effective.
Right‑Angle Leads
Tight spaces. Better strain relief.
Stainless Braid
Abrasion protection.
Stainless Overbraid + Heat Shrink
Moisture resistance.
Swaged End Disk
High watt density. Long life.
Grounded/Un‑grounded TC
Fast response or noise‑safe.

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FAQ

Frequently Asked Questions

What is a square cartridge heater?

A square cartridge heater is a high-performance heating element with a square cross-section, designed for non-round cavities. The square profile ensures better surface contact and prevents rotation.

What are the maximum operating temperatures?

Square cartridge heaters can operate up to 760°C (1400°F), depending on sheath material, watt density, and installation conditions.

Can I order custom sizes and specifications?

Yes. You can specify dimensions, voltage, wattage, lead type, and quantity. Custom-engineered designs are available for OEM applications.

What are common applications?

They are widely used in plastic processing, packaging equipment, hot stamping, die casting molds, heating plates, laboratory equipment, and more.

What certifications are available?

UL and CE certified versions are available upon request, ensuring compliance with international standards.

Elekheat-Certification

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